Magnetic Pulley

Magnetic Pulley

High-Quality Magnetic Pulley Systems

Explore our top-tier magnetic pulley systems designed for efficient metal separation in various industries. Discover our durable and powerful magnetic pulleys today. Your Company Name offers reliable solutions tailored to your needs.

Magnetic Pulley Definition

A magnetic pulley is a type of magnetic separator that integrates seamlessly into an existing conveyor system to extract ferrous metals from a flow of raw material. It is critical in separating metal contaminants from bulk materials, protecting machinery from damage, and improving product streams’ purity and quality.

Magnetic pulleys are usually at the end of conveyor equipment and are often connected to motors. When materials on the conveyor belt pass over the magnetic pulley, iron-containing materials are attracted by the magnetic roller and fall to the bottom. In contrast, other materials are thrown out due to inertia. This protects subsequent production equipment and products from contamination.

There are two types of magnetic pulleys: shelled and shellless.

Magnetic Pulley With Stainless Steel Housing

Magnetic Pulley With Stainless Steel Housing

The magnetic drum uses 304 and 316 stainless steel, while the magnetic pulley uses 304.

The housing makes the Gauss value smaller and the life longer.

Magnetic Pulley without Housing

Magnetic Pulley without Housing

A magnetic pulley without a shell has more pull force and Gauss value than a magnetic pulley with a housing.

The Gauss value of the surface can be 4000-17000 Gauss, regardless of the type of magnetic pulley.

Features and Benefits of Magnetic Pulley

High Magnetic Strength

Our magnetic pulleys are engineered with rare earth magnets, renowned for their powerful and intense magnetic fields. This high magnetic strength is pivotal in achieving optimal separation efficiency, ensuring that even the smallest ferrous particles are captured from the material stream.

Durable Construction

Constructed from the finest quality stainless steel, our magnetic pulleys are built to withstand the toughest conditions. Stainless steel not only provides exceptional resistance to corrosion but also withstands the abrasive effects of the processed materials.

Customizable Options

We understand that every operation is unique, which is why we offer magnetic pulleys that are fully customizable. Clients can select from various sizes, magnetic configurations, and surface finishes to meet their specific operational needs.

Energy Efficiency

Our magnetic pulleys are designed to operate without any external power source. The magnetic field generated by the permanent magnets provides all the necessary force for separation. This helps reduce operational costs by eliminating the need for electrical power and contributes to a greener, more sustainable process by minimizing energy consumption.

Ease of Installation and Maintenance

Each pulley is crafted to fit seamlessly into existing conveyor systems, reducing the need for extensive modifications or downtime. The maintenance-free design means no moving parts to wear out or fail, ensuring reliable operation and minimal upkeep.

Applications of Magnetic Pulley

Recycling industry

Recycling

In the recycling industry, magnetic pulleys are pivotal in separating ferrous metals from recyclable materials such as plastics, glass, and paper. By integrating a magnetic pulley into the existing conveyor system, recycling facilities can efficiently sort metallic components, enhancing the purity of the recyclables and increasing the value of the material output.

Mining industry

Mining

Magnetic pulleys are crucial in the mining sector for extracting iron contaminants from the product stream. These pulleys ensure that valuable non-ferrous minerals are free of ferrous impurities, which can affect the downstream processing and purity of the mined product.

food processing industry

Food Processing

In the food processing industry, ensuring the safety and purity of food products is paramount. Our magnetic pulleys remove metal particles from food such as grains, spices, and sugar. This helps comply with stringent food safety standards and prevents potential harm to consumers and damage to processing equipment.

Why Choose Our Magnetic Pulley

Unmatched Quality and Performance

Our magnetic pulleys are manufactured using the highest quality materials and the latest technology to ensure unparalleled performance. The powerful magnetic field generated by our pulleys guarantees the effective separation of ferrous metals from other materials, enhancing the purity of your product and protecting your machinery.

Cost-Effective Solution
Magnetic Drum Customization

Customization to Fit Your Needs

We understand that each operation is unique. That’s why we offer customized solutions tailored to meet your specific requirements. Whether you need different sizes, magnetic strengths, or special surface finishes, our team works closely with you to design a pulley that fits seamlessly into your existing system.

Industry-Leading Expertise

With years of experience in the magnetic separation industry, our team of experts provides premium products and professional advice and support throughout the purchasing, installation, and operation processes. We help you optimize your separation process and achieve the best possible outcomes.

Industry-Leading Performance

Commitment to Sustainability

Our products are designed with sustainability in mind. The energy efficiency of our magnetic pulleys reduces your carbon footprint while maintaining high performance. By choosing our pulleys, you contribute to more environmentally friendly production processes.

Comprehensive Support and Service

We pride ourselves on the quality of our customer service. From your initial inquiry through installation and beyond, we offer ongoing support and maintenance services to ensure your magnetic pulley continues to operate efficiently over its lifetime. Our responsive customer service team is always ready to assist with any questions or issues.

Industry-Leading Support

Ask a quote

Fill out our information request form and receive detailed product specs, case studies, and answers to all your queries.

Contact Form Demo
en_USEnglish
Scroll to Top

Send Your Inquiry Today

Contact Form Demo